Micro Tunneling

Micro-tunneling Technique (MT):

Micro-tunneling technology is used to construct an accurate subsurface installation of product pipe (Reinforced Concrete Jacking and Steel Casing pipes). It is an approved worldwide technology as the utmost effective and safest methodology in the field of utility construction industry and preferred over traditional open-cut approach not only under highways but also in the populated urban areas.

The micro-tunneling system consists of a remotely controlled tunneling machine. This system excavates a circular tunnel or borehole into which the product pipeline is installed. Pipes to be installed are connected to the back of the micro-tunneling shield. As the shield forms the bore, it is pushed forward by a set of hydraulic jacks positioned in the Launching shaft and guided by a railing frame, however, when a full length of product pipe is jacked into the ground, new pipes are positioned into the frame, jointed to the pipe string and then pushed forward. This process will continue until the micro-tunneling machine arrives at the reception shaft.

To convey the cuttings soil, water and bentonite mixture is used into the slurry at the cutting face. This slurry is then discharged to the surface through hydraulic lines located inside the carrier pipes. The soil is processed in a settlement tank, where the solid particles are separated and removed; the recycled effluent is pumped back to the cutting face. The slurry system is also used to balance earth pressure and to prevent the influx of groundwater at the tunnel face.

Micro-tunneling is the most advanced subsurface pipe installation technique for constructing pipelines by means of a remotely controlled tunneling shield.


Our Micro-tunneling equipment are German technology made by the manufacturer Herrenknecht AG and are as follows:


AVN2500 with extension kit DN 3200:
-Suitable for installing of RCJ pipe: DN2500 mm, OD 3000 mm.
-Suitable for installing of RCJ pipe: DN3200 mm, OD 3960 mm.

AVN1600 with extension kit DN 2000mm
-Suitable for installing of RCJ pipe: DN1500 mm, OD 1940 mm.
-Suitable for installing of RCJ pipe: DN1600mm, OD 1940 mm.
-Suitable for installation of RCJ pipe: DN2000 mm, OD2400 mm.
-Suitable for installation of RCJ pipe: DN1800 mm, OD2400 mm.
-Suitable for installation of Steel Casing pipe: Ø94 Inch.
-Suitable for installation of Steel Casing pipe: Ø72 Inch.

AVN1200 with extension kit DN1400
-Suitable for installing of RCJ pipe: DN1200 mm, OD 1490 mm.
-Suitable for installation of RCJ pipe: DN1400 mm, OD1720 mm.
-Suitable for installation of Steel Casing pipe: Ø68 Inch.
-Suitable for installation of Steel Casing pipe: Ø56 Inch.


AVN1000 with extension kit DN1200:

-Suitable for installing of RCJ pipe: DN1000 mm, OD 1280 mm.
-Suitable for installing of RCJ pipe: DN1200 mm, OD 1490 mm.
-Suitable for installation of Steel Casing pipe: Ø48 Inch.
-Suitable for installation of Steel Casing pipe: Ø56 Inch.

AVN800 with extension kit up DN1000:


-Suitable for installation of RCJ pipe: DN800mm, OD1090 mm.
-Suitable for installation of RCJ pipe: DN1000, OD1280 mm.
-Suitable for installation of Steel Casing pipe: Ø42 Inch.
-Suitable for installation of Steel Casing pipe: Ø48 Inch.

AVN600 with extension kit up DN700:
-Suitable for installing of RCJ pipe DN400 mm, DN760 mm.

-Suitable for installing of RCJ pipe DN500 mm, DN760 mm.
-Suitable for installing of RCJ pipe DN600 mm, DN860mm.
-Suitable for installation of Steel Casing pipe: Ø30 Inch.
-Suitable for installation of Steel Casing pipe: Ø34 Inch.